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Aluminum Chip Processing System |
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Om Sai Engineering is company located at Aurangabad, Maharashtra. We are the manufacturers of energy efficient Overhead cranes, Metal Chip Processing systems, Elevator Systems, Assembly Line Conveyors, and Process Equipments. We are in these fields since last 15 years.
Metal chip processing refers to the method of collecting and treating metal machining wastes with the use of metal crushers, Oil Separators, Dryers for drying chips, metal briquetters and other specialized equipments interconnected with metal chip conveyors, so as to comprise a complete metal chip processing system.
Chips as received from machining operations are wet with coolant & oily, and in this condition can not be re-melted efficiently & economically. While transportation oil spills all over creating environmental issues. Also the melting loss is huge. Hence chip processing is necessary for obtaining maximum recovery and savings. Chips can be melted after processing by primarily three methods,
• Preparing dense “Briquettes” on hydraulic presses.
• Adding chips slowly in vortex of molten metal.
• Direct chips Melting
But in Vortex & Direct chips melting there are several drawbacks.
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| The principal of Chip processing systems are to |
• Chip Crusher is used to produce small particles of metal chips
• Centrifuge is used to separate residual coolant and oil from metal chips. The drip free chips may be transported without contaminating the environment, while obtaining huge savings due to reduction in melting losses.
• Further processing of the "dry" chips is done by using Dryer.
• Then separation of iron from the aluminum chips is done by Magnetic Separator
• Metal chip briquetters compress metal chips into a solid briquette form with benefits in material handling and the re-melting process. |
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Om Sai Engineering provides chip processing and cutting fluid management solutions for scrap metal recycling of aluminum, steel, and all other metals like brass, copper etc. Chip management includes Chip Crusher, oil separator, drying, and briquetting, along with conveyors for automatic handling of chips. We are small enough to be accessible to our customers and large enough to provide outstanding product performance. For ultimate performance and reliability, Om Sai Engineering has developed the Process System that incorporates chip collection hoppers, conveyors, chip shredding, centrifuges, chip drying, magnetic separators, briquetters etc. |
Metal Scrap Recycling |
Recycling aluminum, steel, and other metal scrap with chip processing equipment is highly specialized and requires responsive customer service coupled with the efficiency of a fully integrated company. It does not lend itself to the "off-the shelf" approach commonly found in large companies who are not solely dedicated to their customer’s metal scrap recycling needs. Extensive research and development is an integral part of Chip Systems International objective of exploring improved methodology in metal scrap recycling. |
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Why Metal Chip Processing System |
In addition to providing systems to achieve environmentally complying operations and facilities, Om Sai Engineering’s metal chip processing system can offer other important benefits
• Including recovery of valuable cutting oils and coolants for reuse
• Enhanced metal scrap value
• Reduces labor
• Improved plant air quality, reduced plant traffic, improved ergonomics
• Reduces injuries associated with the handling of sharp metal scrap
• Reduces scrap transportation costs
• Freeing up valuable manufacturing space and meeting requirements of State pollution control boards. |
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 Hopper |
| Collection hopper is used as storage of aluminum turning for continuous feeding to the next process. |
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Chip Crusher |
Bushy, stringy metal turnings such as those shown above must be crushed into smaller chips to satisfy three needs:
Effective extraction and reclamation of cutting fluids from such material. The use of a Oil Separator requires feed particle size be no larger than about 5 mm
Briquetting of such material requires that feed particle size be no larger than about 5 mm.
Iron particles separation is effective only when chips smaller.
If metal turnings are being processed, it should be crushed or shredded for ease of handling and bulk transportation. Moreover, the price received for such scrap will be enhanced by offering a shoveling grade (sized) chip product to a scrap recycler.
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Oil Separator |
| Wet metal chips containing cutting fluids are fed into conical inlet hopper that passes to the bottom of rotating bowl. The bowl is mounted on shaft and bearing assembly, driven by a non-slip timing belt and sheave assembly and motor. Metal chips and fluids arriving within the bowl are immediately subjected to intense centrifugal force causing both chips and fluids to be thrown against the bowl surface. The arrival of new metal chip feed causes chips already present in the bowl to be displaced further along the bowl surface. As metal chips and fluids arrive at the upper periphery of the bowl, they pass across a wedge wire screen through which cutting fluids pass into a fluid collection chamber for separate collection. Dewatered metal chips pass across the screen, pass to the chip discharge chamber from which they are pneumatically expelled by the airflow generated by fan blades fixed to the top of the rotating bowl. Airborne chips flow through discharge pipe.
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Dryer |
Rotary Dryer / Kiln is used for drying the metal chip. Dryer was directlyfired by LPG Burner. For drying the aluminum chips required temperatureat opposite end of Rotary Kiln is around 200 degree centigrade.The capacity of dryer is depend on the required output capacity. |
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Magnetic Separator |
| Magnetic separators purify ferrous metal from aluminum turning and reclaim products in such materials. They can be installed inside closed chutes, at outlets of chutes and hoppers, or where materials discharge from feeders and conveyors. Its rugged construction is ideal for separating ferrous metal from material such as shredded aluminum turning. Similar in operation, it has a non magnetic outside shell that is driven around an internal stationary magnet. Ferrous metal is magnetically drawn out of the material feed, held against the revolving shell, and released when it reaches a discharge point beyond the magnetic field.
Note:-
Some aluminum particles are transferring along with iron particles during magnetic separation process. So it has to recycle again & again manually till magnetic process is to be complete.
In some chip particles if more percentage of iron occurred then it will transferred to iron particles due to this some aluminum remains in iron chips.
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Conveyors |
| Conveyors to transport the chips into the chip crusher, oil separator, dryer, magnetic conveyor & briquetters’ respectively.
• Scrap Conveyor
• Screw Conveyor |
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Briquetting Machine |
Used, our metal chip briquetters can transform ordinary industrial turnings, fillings, chips, clippings-even metallic dust-into dense, economically processed, compact briquettes that command prices much greater than non-compacted scrap metal. Turn your scrap copper, aluminum, and other metals into dense chips with a hydraulic briquetting press and make your recycling process a money-making venture. Aluminum scrap metal, copper scraps, and scrap brass no longer need to be the bane of your business, they can be a profit center for your company.
Increasing your profits is only part of the advantage of using a briquetting machine. The briquetting press can do considerably more: |
• Recycling scrap metals into briquetting chips provides lower transportation costs. |
• Using the hydraulic briquetting machine also reduces material handling costs. With a volume reduction rate of up to 8:1, the briquettes are much easier to ship, and the weight and liability of the coolant is obsolete. |
• The briquetter minimizes hazardous liability exposure associated with the transportation of loose turnings contaminated with cutting fluids, as the briquettes hold less than 2 percent moisture. |
• Compacting your scrap into briquettes also aides in converting valuable floor space currently allocated for scrap storage into
revenue - producing manufacturing space. |
Whether you have scrap copper wire, aluminum fillings, or brass turnings, profit. Ours briquetting press customized to match to your company's needs for scrap metal recycling whether it be an aluminum briquetter or a used metal chip briquetter for your scrap copper. |
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Benefits :- |
Obtain premium price for scrap.
Reduced scrap handling and transportation costs.
Reclamation of cutting fluids.
Avoidance of environmental contamination issues. |
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Customer Service and Tech Support |
| The team at Om Sai Engineering has proven experience in chip processing systems and is composed of qualified engineering, manufacturing, and management personnel.
Our company has a tech support department offering customer service, as well as qualified installation and service personnel on call 24-hours a day, seven days a week. |
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Manufacturing |
| The main manufacturing facility is located in Aurangabad, Maharashtra is a modern facility that combines engineering, fabrication |
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Elevator Systems
